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pneumatic electro drilling unit

  • Thread starter Thread starter DarioR.
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I have to build a small equipment consisting of three drilling units, arranged on the same floor, at 120° one respect the other, in order to realize at the same time three holes rigged for screw m5 in an aluminum tube of a few mm thick.
I've looked at what the market offers (I don't know if you can put the names of builders) and all seem to me to be oversized for the purpose.
for an application intended to remain unique it is obvious that it is not convenient to design ex-new a drill system
I would like to know if there is a relatively compact system on the market to be considered.
the tip will be maximum diameter of 10 mm, for the race is sufficient 20/30 mm
hi,that I know when it comes to drilling often (but not always) you use oleo-pneumatic hybrid systems, I carry what is displayed on catalog tiremax (where, among other things, the example of puncture is mentioned):
1556100495044.webp
 
hi,that I know when it comes to drilling often (but not always) you use oleo-pneumatic hybrid systems, I carry what is displayed on catalog tiremax (where, among other things, the example of puncture is mentioned):
View attachment 53291
exact, the basic solution in automation and assembly is the hydropneumatic press.
then those who want more sophisticated things use the electric axis.
we were looking for an even cheaper solution than the first seen that however it is a puncture of some mm of depth.
even when I ran out the 30mm squares with convex cutter I used the hydropneumatic drilling machines in the automatic machine that made the blocks for extra transport chains....but the vibrations were very strong and I needed something robust.
here we are with hole 5.5mm and draining 10mm.
 
hi,that I know when it comes to drilling often (but not always) you use oleo-pneumatic hybrid systems, I carry what is displayed on catalog tiremax (where, among other things, the example of puncture is mentioned):
View attachment 53291
and with this we definitively affect certain theories felt in this thread.
unless you want to give incompetents also to pneumax :rolleyes:
 
I would rather avoid quoting the thing to not give the impression of using the site for commercial purposes, but after reading some prices in previous posts, I think it is correct to point out that talking about 3000 euros for a movement like that suggested by me is simply ridiculous.

one of the companies of our group, based in austria, designs, builds and markets linear motion units with brushless motor and vector control (retroacted).

a suitable product has the following features:

race: 50 mm
Axial force continues: 200
impulsive axial force (t < 10 s, d < 10 %): 450
resolution: 0.5 micron
full load repeatability: ±0.02 mm
Quick: 15 m/min
stiffness: 10 mn/m

This is a monolithic product with movement on ball circulation skates, step screw 5 mm with circulation of balls and preloaded supports. brushless motor with 4000 step/turn encoder. precision magnetic limit switch for emergency and homing. vector control with attached plc control. position setting capacity, speed, acceleration, and jerk directly to control. measure of advancement effort with adjustable alarm thresholds.

with the product above you can make the required drill, without any compromise and, through the measure of effort you can also keep under control the sharpening of the tool. with these units and a vector control spindle, always of our production, have been made of machines for rigid mapping in line. all components are lubricated at life and do not require maintenance. You don't need compressed air, you don't need oil, that's all.

price: 590 euro.
 
simplified construction for drilling:
pneumatic cylinder 35€
depreciation ace 47€
hardened bars and sleeves 40€
4 pieces aluminum worked to make axis and door drill 110€
brown bolts and cemented thorns 10€
design 100€
mounting 35€total €377optional:
painting or anodizing 50€
Additional flow regulators 12€/pz
spring for axle load increase by contrast 8€
pneumatic system complete with 24vdc solenoid valve and inductive finish 70€
total maximum 517€anyone can adjust the axis and change running, speed and performance without using plc, pc, relae.... and is designed to fit for that application... then engineering only pays it on the first product.

if you then put them in, you still save us unn70/80€ per unit.
Do you want to put the convenience of a cut screwdriver and a 19 English key?
 
simplified construction for drilling:
pneumatic cylinder 35€
depreciation ace 47€
hardened bars and sleeves 40€
4 pieces aluminum worked to make axis and door drill 110€
brown bolts and cemented thorns 10€
design 100€
mounting 35€total €377optional:
painting or anodizing 50€
Additional flow regulators 12€/pz
spring for axle load increase by contrast 8€
pneumatic system complete with 24vdc solenoid valve and inductive finish 70€
total maximum 517€anyone can adjust the axis and change running, speed and performance without using plc, pc, relae.... and is designed to fit for that application... then engineering only pays it on the first product.

if you then put them in, you still save us unn70/80€ per unit.
Do you want to put the convenience of a cut screwdriver and a 19 English key?
Mecca you're tall, I believe a system like that to develop it to 300 euros finished. for lots of 10 pcs you could get to 250.

then I'm curious to see with 590 what they give you, with that money you barely buy the 250w engine package and drive. You miss all the rest, electric picture included.
You realize I just developed a similar system but from 1 kw. the motor + drive group cost me 1000 euros (Italian quality product). for the electric picture with quality plc and software and touch panel I spent on 2000 .
 
Mecca you're tall, I believe a system like that to develop it to 300 euros finished. for lots of 10 pcs you could get to 250.

then I'm curious to see with 590 what they give you, with that money you barely buy the 250w engine package and drive. You miss all the rest, electric picture included.
You realize I just developed a similar system but from 1 kw. the motor + drive group cost me 1000 euros (Italian quality product). for the electric picture with quality plc and software and touch panel I spent on 2000 .
I also believe that I could develop it without what I proposed but I put un Discounted prices, as if the first passing goes into the tool shop and buys things at the counter...my make them the discount.
with 300/350€ you should be able to make the pneumatic axis ready to accommodate the drill.
 
mechanics, so much for curiosity, why is this no longer a technical discussion, than dn of cylinder you were considering?
 
if we look at the drilling units that This is what company proposes are of different types: from what we describe to that only with pneumatic axis. They're not all with the alarm on their necks.

nice unit with adjustable brake IMG_20190501_212801.webpthat only spread with cylinderIMG_20190501_212915.webpif you engage, a little more brute than these but cheaper you can do.
 
The sharpest of the drylin guide of the igus, which barely puts the tip rests and does a bit of lever, it is difficult;). but if they did it will obviously work. the cylinder put it almost in a board at the cart not by chance.
of the first unit I did not understand what the progress commanded. I think there is a pneumatic cylinder on the unseen side and the n°3 is a hydraulic brake. Right?
However many misunderstandings of this discussion were born when I, in one of the very first posts, objected that a 20 or 25 mm cylinder like that of the first photo posted by mecanicamg might not have been enough to control alone the movement of the tip and I would have put a larger one. I never had....:lol:
Mr dn 63 fully agrees to me, much less on the other hand the way in which this discussion has been dealt with itself, which could also be interesting if conducted with more mutual respect.
 
The sharpest of the drylin guide of the igus, which barely puts the tip rests and does a bit of lever, it is difficult;). but if they did it will obviously work. the cylinder put it almost in a board at the cart not by chance.
of the first unit I did not understand what the progress commanded. I think there is a pneumatic cylinder on the unseen side and the n°3 is a hydraulic brake. Right?
However many misunderstandings of this discussion were born when I, in one of the very first posts, objected that a 20 or 25 mm cylinder like that of the first photo posted by mecanicamg might not have been enough to control alone the movement of the tip and I would have put a larger one. I never had....:lol:
Mr dn 63 fully agrees to me, much less on the other hand the way in which this discussion has been dealt with itself, which could also be interesting if conducted with more mutual respect.
exact there is the pneumatic cylinder behind and the adjustable front hydraulic brake.

Sure that it was better to post some ideas and reason on it rather than to make useless tones degenerate. The medal doesn't give it to anyone.
 
This discussion becomes more and more interesting. . we summarize:

#1 darior. puts a question clearly and circumstantial.
#2 Mechanicalmg proposes its solution of an exclusively pneumatic actuator (with lots of photos).
#3 exxon points out that the proposed solution cannot work and that the state of art (as well as the cheapest solution) is electric motorization.
#3-#60 unleashed hell against what exxon said.
#61 antonio_sc publishes a pneumax text in which it is stated (implicitly) that exclusively pneumatic systems are not applicable in situations such as that in question.
#62 Mechanicalmg quotes the previous message, stating that the correct solution is the oleopneumatic system or electric motorization.
#63 technomodel welcomes, stevie welcomes.

to the face of coherence!

Now the question moves on costs and... What to reappear? The damper!

we see what happens by reasserting (for the second time) that by coupling a pneumatic actuator with a dampener you do not get the operation of an oleopneumatic system. . .
then I am curious to see with 590 what they give you...
unit of movement including motor
controller
cables already heading
development software
application example already installed
power cord complete with schuko plug for functional verification

insert the connectors, connect the plug to the socket and the sleigh goes back and forth.
for our customers is also included handshake.

Note: It is correct to point out that the first proposal for a working solution was welcome to the machine in #6 that proposed a hydropneumatic system.
 
one of the companies of our group, based in austria, designs, builds and markets linear motion units with brushless motor and vector control (retroacted).
it would always be desirable to indicate the commercial references of the mentioned products, as an opportunity of knowledge for the other mebers of the forum. I therefore invite you to indicate the brand and model of the group.
 
Last edited:
khonn gmbh
arnoldstein at
p/n 36194
p/c kst40-050050-p2n-saa
but is it a custom product? on the site I find things that have nothing to do with what you described. does not exist a catalog in pdf or similar?
 
on the site of arnoldstein at khonn gmbh electronic controllers hvac
while codes report to parker products
 
That's boring, guys. .
from a short search on the internet turns out that the company cited (other than unknown in the automations sector, I don't want the interested party, I will be ignorant even if I doubt, of course we don't talk about a colossus able to compete with players like omron, mitsubishi, siemens, etc...) realizes solutions oem for you do not know well what.
but at least from the site certainly does not transpose a leadership in the automation & control sector.. .
Besides, the company should be a subsidiary of another leading company in the led lighting industry.
to close the circle the reference numbers are related to pneumatic valves parker.. .
in any way turnkey solutions for drilling I do not see, you?
 

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